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Disassembly and Assembly
DFX-5000+
Service Manual
3.2.3 Removing the Housing
This section describes how to remove the housing.
3.2.3.1 Removing the Top Cover
Two people are required to remove the top cover; one person must hold the top cover while the
other person removes the screws. If the top cover is not supported while the screws are removed,
the weight of the top cover may damage the rear hinges.
1. Open the top cover.
2.
While someone supports the top cover, remove the4 screws
(2
on therightand 2 on the left)
securing the top cover to the hinges and remove the cover.
/\
\
\–
~\—
I
Figure 3-10. Removing the Top Cover
3-1o
Rev.
A
- SERVICE MANUAL 1
- PRECAUTIONS 3
- REVISION SHEET 5
- TABLE OF CONTENTS 6
- 1 Product Description 7
- “’”’”’”” 9
- DFX-5000+ 10
- Options and Consumables 10
- SPECIFICATIONS 11
- Table 1-3. Printing Speeds 12
- 1.2.3 Paper Specifications 13
- _f&__t?t 14
- 1-7. Paper 15
- Figure 1-15. Stapled Area 1 17
- Figure 1-16. Stapled Area 2 17
- L.-----H---J 19
- 20
- 1.2.7 Reliability 21
- 1.2.8 Safety Approvals 21
- 1.2.9 Physical Specifications 21
- 0.5uS(Min.) 22
- O.SuS(Min.) 22
- Serial Interface 24
- 1.4 PRINTER OPERATION 25
- 1.4.2 Self-test 26
- 1.4.5 Cover Open Detection 26
- 1.4.6 Paper Width Detection 27
- 1.4.8 Paper Memory Function 27
- Setting the Page 28
- 1.4.13 Skip Binding Function 30
- 1.4.14 Printer Initialization 30
- 1.4.15 Buzzer Operation 30
- 1.5 DIP SWITCH 31
- SEITINGS 31
- Table 1-14 32
- Mode Selection 32
- 1.6 MAIN COMPONENTS 34
- The main components of the 34
- 1.6.5 Housing 37
- Figure 1-31. Housing 37
- Table of Contents 38
- List of Figures 39
- List of Tables 39
- Figure 2-1. Model 40
- Printer Mechanism 40
- Figure 2-2 41
- 2.1.2 Carriage Mechanism 43
- Encoder Belt 43
- ‘:ENASSEMBL%23P.-’ 44
- Pinicon Gear 45
- U.!!xtw” 46
- Tractor Select Mechanisms 48
- PAPER BAIL LEVER 50
- 2.1.6 Plunger Mechanism 50
- 2.2 POWER SUPPLY OPERATION 51
- B optional 52
- Figure 2-15. +5 53
- Line Regulator Circuit 53
- Principbe 54
- 2.3 CONTROL CIRCUIT 56
- Operating Principles 57
- DEX4000+ Service Manual 57
- Figure 2-19 58
- Table 2-3. Main 59
- Functions 59
- Figure 2-21 61
- Block Diagram 61
- Operation.) 63
- . . . . . . . . . . . . . 64
- MYxleratiofl 66
- ‘“3t 69
- 2.3.6 RF Motor Driver Circuit 70
- 2.3.7 PG Motor Driver Circuit 71
- 3.1 BEFORE STARTING 77
- Figure 3-2. Packing the 78
- Table 3-1. Tools 79
- Figure 3-3. Dial Gauges 80
- Dial Gauge Base 80
- Figure 3-5. Dial Gauge Master 80
- (for FAN Drive 83
- Ribbon Fee 84
- TRACTOR ASSEMBLY 84
- 3.2.2 Replacing the ROM 85
- Figure 3-9. Replacing the ROM 85
- 3.2.3 Removing the Housing 86
- 3-16. Removing the Upper 89
- screws 90
- (reverse 90
- Assembly 2 93
- 7?irE?’’RsuppLy 94
- and Asaambly 97
- I&move 98
- Discomect 105
- Figure 3-39. Removing the 107
- Removing the Shaft Holder 108
- 3.2.7.8 Removing tha Platen 109
- Hexagon 111
- .,&j:;i 113
- -’ji5+RiF2Y~::~::i’::r 115
- Hexagonal Nut 116
- Shaft Holder 116
- TRACTOR ASSEMBLY (REAR) 116
- Washer Leaf Spring 116
- ;onnector 118
- Junction Board 118
- and Aeaambly 119
- CHAPTER 4 Adjustments 122
- DFX-5000 123
- Service Manual 123
- Adjustments 123
- Adjustment 125
- /f’7f@Y~ 128
- Attach the gauge needle to 130
- (Platen) J 134
- Bi-Directional 135
- Printing Adjustment 135
- CHAPTER 5 Troubleshooting 137
- Table 5-1. Error Codes 138
- I Junction 139
- 5.1.3 Coil Resistance 140
- Table 5-4 150
- Table 5-5. C117 151
- Checkpoint 151
- Troubleshooting 152
- Board Assembly Component 153
- (continued) 153
- ~vl=c mv 154
- Service 155
- Repair (continued) 160
- 5.5 PRINTER MECHANISM REPAIR 161
- 6 Maintenance and Lubrication 165
- 6.1 PREVENTIVE MAINTENANCE 166
- Lubrication 167
- Appendix 171
- Connector’unc’ion’oard 172
- A.1 CONNECTOR SUMMARY 173
- Table A-1. Connector Summary 174
- Atiolinefeedshnal 176
- DFX+OOO+ 181
- Figure A-6. C117 183
- A.5 CASE OUTLINE DRAWING 184
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